The design of multi stage deep drawing processes requires the evaluation of many process parameters such as the intermediate die geometry, the blank shape, the sheet thickness, the blank holder force, friction, lubrication etc..These process parameters have to be determined for the optimum forming conditions before the process design. In general sheet metal forming may involve stretching drawin...

The most prominent feature of sheet material forming process is an elastic recovery phenomenon during unloading which leads to springback and side wall curl. Therefore evaluation of springback and side wall curl is mandatory for production of precise products. In this paper, the effects of some parameters such as friction coefficient, sheet thickness, yield strength of sheet and blank-holder fo...

A study on the prediction of springback angle is presented, with focus on the straight flanging operation. The objective is to evaluate the reliability of different ways of prediction. An experiment of straight flanging operation is conducted. Major prediction approaches such as analytical model, numerical simulation using Finite Element Method (FEM) and Meshfree Method are discussed. A set of ...

The Yoshida nonlinear isotropic/kinematic hardening material model is often selected in forming simulations where an accurate springback prediction is required. Many successful application cases in the industrial scale automotive components using advanced high strength steels (AHSS) have been reported to give better springback predictions. Several issues have been raised recently in the use of ...

This paper aims at experimental and numerical investigation of springback behavior of sheet metals during Lbending process with emphasis on Stribeck-type friction modeling. The coefficient of friction in Stribeck curve depends on sliding velocity and contact pressure. The springback behavior of mild steel and aluminum alloy 6022-T4 sheets was studied experimentally and using numerical simulatio...

A mechanism for describing 3-D local geometries is presented which is suitable for input into a classifier generator. The objective is to predict the springback that will occur when Asymmetric Incremental Sheet Forming (AISF) is applied to sheet metal to produce a desired shape so that corrective measures can be applied. The springback is localised hence the desired before shape and the actual ...

shape error due to elastic recovery of formed part in unloading known as springback, is one of the most important problems of tool design in sheet metal forming processes. many researches have been performed for proposing an efficient method to decrease or compensate springback error in sheet forming processes. these methods are usually based on iterative finite element algorithms. in this pape...

In recent years, the studies on the enhancement of the prediction capability of the sheet metal forming simulations have increased remarkably. Among the used models in the finite element simulations, the yield criteria and hardening models have a great importance for the prediction of the formability and springback. The required model parameters are determined by using the several test results,...

Cold drawing process is one of the most used metals forming processes in industries for forming seamless tubes. This process of plastic deformation of metals occurs below the recrystallization temperature and is generally performed at room temperature. When metal is cold worked, upon the release of forming force, the springback occurs. In this paper, the springback effect of the seamless tube t...

The springback phenomenon that occur in thin metal sheets after forming is mainly a stress driven problem, and the magnitude is roughly proportional to the ratio between the magnitude of the residual stresses after forming and Young’s modulus. An accurate prediction of residual stresses puts, however, high demands on the material modeling. A phenomenological plasticity model is made up of sever...