Among the several non-conventional processes, electrical discharge machining (EDM) is the most widely and successfully applied for the machining of conductive parts. In this technique, the tool has no mechanical contact with the work piece and also the hardness of work piece has no effect on the machining pace. Hence, this technique could be employed to machine hard materials such as super allo...

In this study, Simulated Annealing (SA) and Genetic Algorithm (GA) soft computing techniques are integrated to estimate optimal process parameters that lead to a minimum value of machining performance. Two integration systems are proposed, labeled as integrated SAGA -type1 and integrated SAGA -type2. The approaches proposed in this study involve six modules, which are experimental data, regress...

Machining parameter selection and tolerance specification for raw materials, machine tools and fixtures directly affect product geometric quality and system productivity. However, there currently exists no integrated method for analyzing these variables for machining systems. This paper presents a methodology for simultaneously selecting optimal machining process parameters and tolerance specif...

Surface roughness is considered as one of the most specified customer requirements in machining processes. For efficient use of machine tools, selection of machining process and determination of optimal cutting parameters (speed, feed and depth of cut) are required. Therefore, it is necessary to find a suitable way to select and to find optimal machining process and cutting parameters for a spe...

This paper presents a methodology to be employed in the whole process design phase including first and second processing. This methodology consists of a set of steps which are characterised by an independent model. This paper’s objective is to analyse the coherence between the different models and the coherence between the model and the objectives of each step. The final stage is to develop the...

The use of unconventional machining techniques in shaping metal matrix composites (MMCs) has generated considerable interest as the manufacturing of complicated die contours. Metal matrix composites are advanced materials having high specific strength, good wear resistance, and high thermal expansion coefficient. Electrical discharge machining is a best process to make complicated shapes on the...

Electrical discharge machining process is one of the most Applicable methods in Non-traditional machining for Machining chip in Conduct electricity Piece that reaching to the Pieces that have good quality and high rate of machining chip is very important. Due to the rapid and widespread use of alloy DIN1.2080 in different industry such as Molding, lathe tools, reamer, broaching, cutting guillot...

Engineering tolerance plays an important role in the process capability analysis for determining whether a manufacturing process is capable of making good quality products. In contrast with the engineering tolerance region in a multivariate manufacturing process, the multidimensional machining process or the nano-cutting process has a special engineering tolerance called the positional toleranc...

ix CHAPTER 1. GENERAL INTRODUCTION 1 1.1 Background 1 1.2 Motivation 4 1.3 Research Objectives 5 1.4 Dissertation Outline 6 CHAPTER 2. LITERATURE REVIEW 7 2.1 Rapid Prototyping Application in Pattern & Mold Manufacturing 7 2.2 Layer Thickness Algorithm 14 2.3 Tool Size and Machining Parameter Selection 17 2.4 Cutting Force Models 22 2.5 Thin Material Machining 23 2.6 Machining Error Prediction ...

In this paper, fuzzy logic integrated with the Taguchi method is used to optimize Wire Electro Discharge Machining (WEDM) process with multiple quality characteristics. Rough machining with EDM gives poor surface finish and has micro cracks and pores. Finish machining gives better surface finish but with very poor machining speed (MRR). Spark gap width is one of the important performance measur...