Proper planning of assembly lines is one of the production managers’ concerns at the tactical level so that it would be possible to use the machine capacity, reduce operating costs and deliver customer orders on time. The lack of an efficient method in balancing assembly line can create threatening problems for manufacturing organizations. The use of assembly line balancing methods cannot balan...

Assembly lines are flow-oriented production systems that are of great importance in the industrial production of standard, high-volume products and even more recently, they have become commonplace in producing low-volume custom products. The main goal of designers of these lines is to increase the efficiency of the system and therefore, the assembly line balancing to achieve an optimal system i...

Automobile sector forms the backbone of manufacturing sector. Vehicle assembly line is important section in automobile plant where repetitive tasks are performed one after another at different workstations. In this thesis, a methodology is proposed to reduce cycle time and time loss due to important factors like equipment failure, shortage of inventory, absenteeism, set-up, material handling, r...

This paper presents a summary of the results from the simulation of a given two-stages production system which uses JIT. The system consists of an assembly line with two automated assembly cells and two assembly stock points and one manufacturing cell with three manufacturing stock points for storing reserved parts and one receiving stock. Carts with fixed capacity are used for handling the par...

the aim of this study was to evaluate the effectiveness of individual-focused stress management training namely deep breathing exercise (dbe) on self-perceived occupational stress among male automotive assembly-line workers.a quasi-experimental study was conducted at 2 automotive assembly plants in malaysia over 9 months, from january 2012 to september 2012. assembly-line workers from plant a r...

the task of balancing of assembly lines is well-known in mass production system but this problem is np-hard even for the simple straight line. therefore, utilizing heuristic methods for these problems is totally unquestionable. furthermore, in line with balancing problems, heuristic methods are the foundation of the metaheuristic methods, thus it seems to be necessary to use more efficient heur...

introduction: work pressure and excessive workload can jeopardize and impair the people’s health. one of these impairments is musculoskeletal disorders. among these disorders, low back pain is the most common and most costly problem. the purpose of this study was to investigate the relationship between workload and prevalence of low back pain in assembly line workers of a car manufacturing fact...

This study presents a reduction of production disturbances of a shoemaking industry through discrete event simulation approach. The study is conducted at Peacock Shoe factory found in Addis Ababa, Ethiopia.  This factory faces line balancing problem that becomes production disturbance for its assembly lines. Detail time study is carried out for the selected shoe model using stopwatch. Assembly ...