This study presents a reduction of production disturbances of a shoemaking industry through discrete event simulation approach. The study is conducted at Peacock Shoe factory found in Addis Ababa, Ethiopia.  This factory faces line balancing problem that becomes production disturbance for its assembly lines. Detail time study is carried out for the selected shoe model using stopwatch. Assembly ...

Due to the variety of products, simultaneous production of different models has an important role in production systems. Moreover, considering the realistic constraints in designing production lines attracted a lot of attentions in recent researches. Since the assembly line balancing problem is NP-hard, efficient methods are needed to solve this kind of problems. In this study, a new hybrid met...

in many real world assembly line systems which the work-piece is of large size more than one worker work on the same work-piece in each station. this type of assembly line is called multi-manned assembly line (mal). in the classical multi-manned assembly line balancing problem (malbp) the objective is to minimize the manpower needed to manufacture one product unit. apart from the manpower, othe...

The task of balancing of assembly lines is well-known in mass production system but this problem is NP-hard even for the simple straight line. Therefore, utilizing heuristic methods for these problems is totally unquestionable. Furthermore, in line with balancing problems, heuristic methods are the foundation of the metaheuristic methods, thus it seems to be necessary to use more efficient heur...

in this paper, based on the background of cost-oriented assembly line balancing problems, a novel mathematical model for scheduling and balancing the assembly line is offered that with the combination of task sequence-dependent setup time, parallel stations and resource constraint, minimizes the operational and investment costs of assembly system. due to the complexity of the problem, the equat...

Assembly lines are flow-oriented production systems that are of great importance in the industrial production of standard, high-volume products and even more recently, they have become commonplace in producing low-volume custom products. The main goal of designers of these lines is to increase the efficiency of the system and therefore, the assembly line balancing to achieve an optimal system i...

In many real world assembly line systems which the work-piece is of large size more than one worker work on the same work-piece in each station. This type of assembly line is called multi-manned assembly line (MAL). In the classical multi-manned assembly line balancing problem (MALBP) the objective is to minimize the manpower needed to manufacture one product unit. Apart from the manpower, othe...

This paper presents a multi-objective Particle Swarm Optimization (PSO) algorithm for worker assignment and mixed-model assembly line balancing problem when task times depend on the worker’s skill level. The objectives of this model are minimization of the number of stations (equivalent to the maximization of the weighted line efficiency), minimization of the weighted smoothness index and minim...

Design of assembly line is done in order to more coordinate a collection of some consecutive work stations for the aim of obtaining more productivity from the work stations and workers. The stations are arranged in a way to have a continuous and constant material flow. In this paper a multi-objective formulation for assembly line balancing is introduced. As a solution approach a two-step approa...