Lean manufacturing is a production philosophy made popular by Toyota Motor Corporation (TMC). It is globally known as the Toyota Production System (TPS) and has the ultimate aim of reducing cost by thoroughly eliminating wastes or muda. TPS embraces the Just-in-time (JIT) manufacturing; achieving cost reduction through lead time reduction. JIT manufacturing can be achieved by implementing Pull ...

One of the designs of cellular manufacturing systems (CMS) requires that a machine population be partitioned into machine cells. Numerous methods are available for clustering machines into machine cells. One method involves using a similarity coefficient. Similarity coefficients between machines are not absolute, and they still need more attention from researchers. Although there are a number o...

Traditional component manufacturing systems have been optimized for either small scale craft production or for mass production of a small variety of high volume parts. Trends towards intermediate volumes and larger variety of parts have exposed the need for intelligently embedding flexibility in manufacturing systems and processes. The literature offers only few attempts to value component fabr...

Cell formation (CF) problem is one of the most important decision problems in designing a cellular manufacturing system includes grouping machines into machine cells and parts into part families. Several factors should be considered in a cell formation problem. In this work, robust optimization of a mathematical model of a dynamic cell formation problem integrating CF, production planning and w...

This paper presents a new mathematical model for integrated dynamic cellular manufacturing systems and production planning that minimizes machine purchasing, intra-cell material handling, cell reconfiguration and setup costs. The presented model forms the manufacturing cells and determines the quantity of machine and movements  during each period of time. This problem is NP-hard, so a meta-heur...

Cellular manufacturing system (CMS) is highly important in modern manufacturing methods. Given the ever increasing market competition in terms of time and cost of manufacturing, we need models to decrease the cost and time of manufacturing. In this study, CMS is considered in condition of dynamic demand in each period. The model is developed for facing dynamic demand that increases the cost of ...

Virtual cellular manufacturing systems (VCMS) have come into existence, replacing traditional cellular manufacturing systems (CMS), to meet highly dynamic production conditions in terms of demand, processing times, product mix and processing sequence. While cell formation phase of VCMS has been dealt quite voluminously, worker assignments phase has gained momentum recently after researchers sta...

This paper offers a case study, in which methodological aspects of cell design for transformation the production process are applied. The cell redesign in this work is tightly focused to reach optimization of material flows under real manufacturing conditions. Accordingly, more individual techniques were aggregated into compact methodical procedure with aim to built one-piece flow production. C...

lean manufacturing is a systematic approach to identifying and eliminating wastes (non-value added activities) through continuous improvement by conveying the product at the pull of the customer in pursuit of production. in a more basic term, more value with less work. since lean manufacturing eliminates many of the problems associated with poor production scheduling and line balancing, lean ma...